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New: a sample workflow audit report
Scenox Studios

AI automation ROI calculator

This AI automation ROI calculator estimates what automating one workflow is worth. Enter your monthly volume, handling time, loaded hourly cost, exception rate and the share that can run straight through, then your own build and running quote. You get hours saved, annual savings and payback in months, with every formula shown. No email required.

Calculate your AI automation ROI

One workflow, per month

DefaultsThe starting values are illustrative, taken from the worked example below. Replace them with your own. Changing currency changes the symbol only.

Your workflow today

Invoices, tickets, orders, requests

Average touch time, from a timed sample

Salary plus benefits, taxes, seats and overhead

After automation

How the volume splits once the system runs. The split is the biggest assumption here; an audit measures it on your past cases.

Items that need no human touch

Items that stay fully manual

  • Straight-through 60%
  • Assisted (person checks) 30%
  • Manual exceptions 10%

A person checks the system's work

Queue checks, sample reviews, rule changes

Errors and reworkOptional, counted in the result
Your quote

We publish no prices. Enter the quote you have, from us or from anyone else.

Include your own team's time on the project

Model usage, hosting, monitoring, support

Estimated result

Hours saved per month
155
1,860 hours a year, about 1 FTE at 1,800 hours each
Annual savings
$89,700
Before running cost: add your quote
Payback
Add your build cost
A build up to $82,973 pays back within 12 months
First-year ROI
Needs a quote
Year one, including the build
Gross saving per month
$7,475
Labor and errors, before running cost

Team hours per month

200 hours today, 45 hours after automation.

An estimate from your inputs. Freed hours are a cash saving only if staffing, overtime or hiring plans change. See how an audit measures these numbers

The formulas, with your numbers

Every result above comes from these lines. Check them, or copy them into your own spreadsheet.

Hours today
= 2,000 items × 6 min ÷ 60
200 h
Hours after
= 600 assisted × 1.5 min ÷ 60 + 200 exceptions × 6 min ÷ 60 + 10 h oversight
45 h
Hours saved
= 200 − 45
155 h / month
Cost today
= 200 h × $45 + 40 errors × $25
$10,000
Cost after
= 45 h × $45 + 20 errors × $25
$2,525
Gross saving
= $10,000 − $2,525
$7,475 / month
Net saving
= $7,475 − running cost (not entered)
$7,475 / month
Annual savings
= $7,475 × 12, at full rollout
$89,700
12-month budget
= First-year gross saving $82,973 (ramp-up 40%, 70%, then 100%) − 12 × $0 running
$82,973

How to calculate AI automation ROI

The calculator follows the same four steps as our guide to the ROI of AI automation and the estimate section of the sample audit. Human review, oversight and running cost are counted.

  1. 1

    Measure what the workflow costs today

    Items per month × handling minutes ÷ 60 × loaded hourly cost gives the labor. Add errors per month × the cost of fixing one.

  2. 2

    Split the volume three ways

    Straight-through items need no touch. Exceptions stay fully manual. Everything else is assisted: the system does the work and a person checks it.

  3. 3

    Count the human time that remains

    Review minutes on every assisted item, full handling time on exceptions, a few oversight hours a month and the errors that still get through.

  4. 4

    Subtract running cost, then find payback

    Gross saving minus the monthly running cost is the net saving. Payback is the first month in which cumulative net saving covers the build.

Where to find each input

An automation ROI calculator is only as good as what goes in. These are the sources we use in an audit, and the shortcuts that make a business case fall apart later.

InputWhere to get itCommon mistake
Items per monthCounts from your ERP, helpdesk or inbox for the last three monthsUsing the busiest month
Handling time per itemA timed sample of 30 to 50 items, start to finishAsking for an estimate in a meeting
Loaded hourly costYour finance team's standard loaded rateUsing salary alone
Straight-through shareA prototype run on a few hundred past casesTaking a figure from a vendor demo
Exception rateItems that needed a person to step in last month, by typeLeaving out the rare exception types
Build and running costA written quote, plus your own team's project timeLeaving out monitoring and maintenance

Scroll sideways to see every column.

A worked example: 2,000 invoices a month

The numbers are invented to show the arithmetic. An accounts payable team keys 2,000 supplier invoices a month at 6 minutes each, with a loaded cost of $45 an hour. About 2% need rework, at $25 each.

Tests on past invoices suggest 60% can run straight through and 10% stay manual. The other 30% get a 1.5-minute check. The quote is hypothetical, not our pricing: $40,000 to build and $2,500 a month to run.

Hours saved / month
155
Annual savings
$59,700
Payback
Month 10
First-year ROI
18.5%
Hours today
= 2,000 items × 6 min ÷ 60
200 h
Hours after
= 600 assisted × 1.5 min ÷ 60 + 200 exceptions × 6 min ÷ 60 + 10 h oversight
45 h
Hours saved
= 200 − 45
155 h / month
Cost today
= 200 h × $45 + 40 errors × $25
$10,000
Cost after
= 45 h × $45 + 20 errors × $25
$2,525
Gross saving
= $10,000 − $2,525
$7,475 / month
Net saving
= $7,475 − $2,500 running cost
$4,975 / month
Annual savings
= $4,975 × 12, at full rollout
$59,700
Payback
= First month where cumulative net saving ≥ $40,000 (ramp-up 40%, 70%, then 100%)
Month 10
First-year ROI
= ($82,973 − $40,000 − 12 × $2,500) ÷ ($40,000 + 12 × $2,500)
18.5%

A first-year ROI of about 18.5% looks modest, and that is normal: the build cost sits entirely in year one. In year two the same workflow returns $89,700 of gross saving against $30,000 of running cost. The 155 hours a month are a cash saving only if staffing or hiring plans change.

What the calculator leaves out

It is a first estimate. These are the gaps a measured audit closes.

  • Exceptions are assumed to take the average handling time. If yours take longer, raise the handling time or the exception rate.
  • Benefits that are hard to price, such as shorter cycle time, captured early-payment discounts and a full audit trail. List them beside the ROI.
  • Staffing changes. Freed hours are capacity until overtime, temporary staff or a planned hire actually changes.
  • Your own team's time on the project. Add it to the build cost so the payback is honest.

More free tools

Questions about AI ROI

How do you calculate the ROI of AI automation?

Work out what the workflow costs today (volume × minutes per item × loaded hourly cost, plus the cost of errors). Subtract what it costs after automation: review time on assisted items, full handling time on exceptions, oversight hours and the errors that remain. Subtract the monthly running cost to get the net saving. Payback is the month in which cumulative net saving passes the build cost. First-year ROI is first-year gross saving minus the build cost and 12 months of running cost, divided by that same total cost.

Is there any ROI on AI automation?

Often, yes, when volume is steady, inputs are digital and most cases follow clear rules. The return is weak for low-volume work, workflows that change every month and tasks that hinge on judgment nobody has written down. The calculator shows the trade-off directly: drop the volume to 50 items a month and the running cost alone can cancel the saving.

What is a good payback period for an automation project?

There is no universal figure. We usually look for the build cost to be recovered within the first year of running, with clear savings in year two. If payback lands beyond 18 to 24 months at realistic inputs, that workflow is rarely the right first project.

Why do I have to enter the build and running cost?

We do not publish prices, and a calculator with an invented price gives you an invented payback. Enter the quote you have, from us or anyone else. With no build cost entered, the calculator shows the largest build budget that would still pay back within 12 months at your running cost.

Are hours saved the same as money saved?

Only when staffing changes. Freed hours turn into cash when overtime stops, temporary staff end or a planned hire is not needed as volume grows. Otherwise the saving is capacity, which is still worth having. Label it as capacity in the business case so finance is not surprised later.

Why does the calculator model a ramp-up?

Rollout is staged, so a new system rarely handles full volume in its first month. With ramp-up on, the calculator counts 40% of the gross saving in month one, 70% in month two and the full saving from month three, while running cost applies from month one. Switch it off to see the steady-state case.

How accurate is the estimate?

As accurate as the inputs. The straight-through share and the handling time move the result most, and both are guesses until they are measured on your own past cases. A workflow audit measures them, which is why its estimate is usually smaller and easier to defend.

Get a measured ROI for one of your workflows.

A 30-minute call with an engineer. You will leave knowing what a system could do for that workflow and what it would take to build.

What happens next

  1. 1

    Strategy call

    We learn how the workflow runs today and what a good outcome would be.

  2. 2

    Workflow audit

    We map the process and measure where a system would save the most time.

  3. 3

    Proposal

    A written scope, timeline and fixed price for your first system. No obligation to build.